Digital Inkjet Printing Shows A Trend Of Accelerated Development.
< p > international digital ink jet printing status: Europe is at the forefront of global digital inkjet printing.
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< p > the global printing market is mainly divided into North America, Europe, Asia Pacific region and Latin America.
In recent years, the printing industry in North America and Europe has been gradually pferred to Asian and Middle East countries due to the influence and restriction of various factors such as economy and ecological environment.
Because of the atrophy of a target= "_blank" href= "//www.sjfzxm.com/" and "textile /a" industry in Latin America, the printing industry in Latin America is on the rise.
At present, textile printing accounts for more than half of the total printing volume in the Asia Pacific region, of which the output of China and India is at the forefront.
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< p > digital inkjet printing technology is a product of modern science and technology which integrates computer data processing, precision machinery and photoelectric information technology with the development of computer technology.
The digital inkjet printing of textiles began in 1970s. In 90s, the pformation from technology model to production application was completed. After 2000, it developed rapidly, and experienced a pformation from the proofing in the early stage of textile printing to the small batch production to the large-scale production.
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< p > global textile digital inkjet printing volume has doubled almost every two years since 2001, showing a trend of accelerated development.
European digital inkjet printing has always been the forefront of the global digital inkjet printing industry. It is the largest demand and production site for digital inkjet printing. Digital inkjet printing has penetrated into the fields of design, < a target= "_blank" href= "//www.sjfzxm.com/", "clothing less than /a", home textiles, automobile decoration, advertising, personalized customization, online shops and other textiles.
In recent years, especially in recent years, it has shifted from the pattern dominated by design proofing to the small batch production mode and gradually developed to mass production.
At present, more than 90% of the European printing industry has adopted digital inkjet printing proofing, and the production of digital inkjet printing has accounted for about 30% of the total printing product output.
The high market share of European digital inkjet printing is related to the design and development mode of European textile enterprises. The design drawings provided by European a target= "_blank" href= "//www.sjfzxm.com/" > designer "/a" often can be directly applied to the digital inkjet printing system, so that designers can make timely amendments to the proofing effect of digital inkjet printing, and objectively promote the improvement of flower design level and the industrialization of digital inkjet printing.
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Some traditional printing plants in the United States have taken digital ink-jet printing as the leading direction of its product and market development. Some companies that have not been engaged in printing industry have begun to expand the application scope of digital inkjet printing.
In addition to textile proofing, small batch production and limited production, their products have been extended to other applications and markets. At present, the total number of digital inkjet printing machines in the Americas has exceeded 150 units.
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< p > many traditional printing factories in Japan adopt the production mode of flat screen printing, rotary screen printing and digital ink-jet printing, taking advantage of each other to complement each other and expand the product range.
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< p > < strong > India is stepping up the development of digital inkjet printing industry < /strong > /p >
< p > according to the research report jointly issued by PiraInternational consulting company and the European Federation of Screen Printing Association (FESPA), the annual compound growth rate of the global textile digital printing machine is 23.1% in the 2009~2014 years.
In 2006, ITStrategies predicted the market of clothing a target= "_blank" href= "//www.sjfzxm.com/" > dress less than /a. With the gradual maturity of inkjet printing technology and the popularization and application of digital inkjet printing machine, the retail sales of digital inkjet printing clothing will reach 12 billion US dollars in 2014.
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< p > < strong > China digital ink jet printing status: China's digital inkjet printing accounted for a low proportion < /strong > < /p >
< p > printing and dyeing industry is an important part of China's textile industry. Since 2000, China's printing and dyeing industry has grasped the opportunities of global textile economic integration, capital flow, technology pfer and capacity pfer, and has achieved sustained, rapid and steady development. Now it has become the world's largest producer, exporter and consumer of printing and dyeing fabrics.
The output of printed cloth accounts for 25% of the printed and dyed fabrics in China. At present, the output of printed cloth is above 15 billion meters above the designated size.
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The research on digital inkjet printing technology started late in China. It was not until 1990s that relevant research reports began to appear in 1990s. However, it was limited to the exploratory research of some scientific research institutes. Honghua digital Polytron Technologies Inc was one of the first enterprises to apply digital technology to industrial production.
Honghua digital Polytron Technologies Inc began to study the application of digital inkjet printing technology in the textile industry in 1997. In 2000, the first digital inkjet printing machine in China was successfully developed. The company has a complete independent intellectual property system and has laid the foundation for the industrialization of textile digital inkjet printing in China.
In 2007, the company launched the third generation of VEGA high-speed belt type inkjet printing machine. In the same year, VEGA digital inkjet printing system was exhibited at the ITMA exhibition. In 2011, the company launched the fourth generation VEGA high-speed conduction band digital inkjet printing machine. The highest inkjet printing speed can reach 400 square meters per hour.
The digital inkjet printing machine of Hangzhou open source computer technology Co., Ltd. and Hangzhou Sai Shun Electrical and mechanical equipment Co., Ltd. also have a certain market share.
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< p > at present, the proportion of digital inkjet printing in China's textile printing industry is very small, accounting for less than 1% of the total printing volume.
According to statistics, over the past 2008~2011 years, the total printing volume, the amount of digital inkjet printing and the number of digital inkjet printing machines in the domestic market are shown in Table 1.
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< p > as of 2011, there are about 700 sets of digital inkjet printing machines in China.
The existing digital inkjet printing equipment generally adopts the micro voltage sprinkler made in Japan, 8 colors, 360 holes per color, and the width of printing is 1600mm or 2200mm.
Before 2010, the printing speed of the digital inkjet printing machine was generally 20~50 square meters / hour.
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< p > ink, at present, more than 50% of China's printing ink is disperse dye ink, used for chemical fiber fabric printing, followed by reactive dye ink, mainly used for printing silk and cotton fabric, and acid dye ink has a small proportion, accounting for 3%, used for printing wool, nylon and other fabrics.
China's pigment ink consumption is relatively small, less than 2%, mostly foreign products, manufacturers have Huntsman, BASF, DuPont, Klein and other companies.
Driven by the rapid development of digital inkjet printing technology, the R & D process of domestic ink has been accelerated, and the proportion of its use is gradually improving.
Some equipment manufacturers and professional dyestuffs factories have been combined to improve and improve the quality of dyestuff ink. Important breakthroughs have been made in key technologies for developing active, acid and disperse ink.
The domestic ink chromatography is more complete, and can meet export requirements in terms of colouration rate, brightness, light fastness, fastness to chlorine, soaping fastness, dry and wet rubbing fastness, reproducibility and so on, and the price has considerable competitive advantage compared with imported inks.
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< p > China's digital inkjet printing is mainly used for proofing, mass production, design and scientific research teaching.
Compared with traditional printing proofing, digital ink jet printing saves time and cost. Therefore, most enterprises purchase digital inkjet printing machines for proofing, but enterprises that use digital inkjet printing machines have been emerging. Especially, newly built silk printing enterprises have chosen the inkjet printer as the first choice. In addition, some design companies and institutions are used to design flower patterns and teaching.
At present, the market segmentation of digital inkjet printing in China is basically: 70% for proofing, 20% for mass production, and 10% for design and research teaching.
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< p > digital ink jet printing as a new and high technology in the world has gone through a long road of industrialization.
With the rapid development of the new a href= "//www.sjfzxm.com/news/index_h.asp", the rapid development of digital inkjet printing technology and the emergence of high-speed digital jet printing equipment, the trend of accelerated development has emerged.
China's digital inkjet printing industry will have an important opportunity for development.
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< p > < strong > (1) have a rapidly developing market condition < /strong > < /p >
< p > with the progress of our society, economic development and the improvement of living standards, the consumption concept of textile market has undergone major changes. People's consumption demand for "multi varieties, personalization, short cycle, cultural creativity and environmental protection" textiles is increasing day by day.
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< p > at present, the typical trend of textile printing market is that the number of printing orders in small and medium quantities is increasing rapidly, while the number of large orders gradually shrinks, while the requirements for pattern design, fineness and quality are improved, and the delivery cycle is shortened.
The terminal product structure of the textile and dyeing industry is undergoing a profound adjustment. The terminal demand driven by "customer personalization and rapid changeful" forces enterprises to abandon the traditional "textile printing and dyeing" business mode of "mass and slow change". On the one hand, enterprises are facing the pressure of shortening delivery time, improving product quality, reducing inventory cost and improving service, and have to respond rapidly to changing market, and continuously develop products that meet individual needs. On the other hand, consumers are not satisfied with the standardized products provided by mass production in the past.
Digital inkjet printing meets the personalized, fashionable and fast changing consumption trends, and adapts to the pformation from the traditional business model to the "small batch, personalized, rapid response" new business model.
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< p > < strong > (two) is in line with the requirements of environmental protection, low carbon and sustainable development < /strong > < /p >
< p > printing and dyeing is a process of hot working and wet processing. In the process of processing, a certain amount of water and energy will be consumed and corresponding printing and dyeing wastewater will be produced.
After years of rapid development, the printing and dyeing industry is increasingly restricted by resources and environment.
Compared with traditional printing, digital ink jet printing has the characteristics of no need of plate making, saving dyes and chemicals, energy saving and water saving, and reducing pollutant emissions. It is an eco-friendly and environment-friendly clean production technology, which meets the requirements of environmental protection, low carbon and sustainable development in printing and dyeing industry.
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< p > < strong > (three) technology and equipment continue to break through innovation < /strong > < /p >
< p > digital inkjet printing technology has achieved rapid development in 1990s, and technology and equipment have been continuously innovating and breakthroughs, providing the foundation and guarantee for industrial application.
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< p > breakthroughs in nozzle, ink and mechatronics technology.
With the breakthrough of high frequency piezoelectric nozzle, ultra high speed data processing and distributed printing and controlling device, the accuracy and speed of printing have been improved, and the pformation from technology model to production application has been completed.
China's digital inkjet printing equipment manufacturers have independently developed a new generation of high speed conduction belt digital inkjet printing machine with accuracy up to 600dpi and printing speed up to 400~1000 square meters / hour. Compared with the previous digital inkjet printing machine, the speed of printing and printing has greatly increased, and it has the foundation of industrial production.
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< p > the cost of ink has been greatly reduced.
China's ink used for textile digital ink jet printing has gone through the process of importing from abroad to domestic production and supply. The price of imported foreign trade has reached 500~1000 yuan / kg at the early stage. In recent years, China has achieved a significant reduction in the price of domestic ink, such as reactive dye ink to 200~300 yuan / kg by mastering the ink formula technology and realizing the localization of printing ink, and has also made breakthroughs in the applicability and stability of textile printing.
In the future, our country will further develop the ink raw materials and realize the localization of raw materials on the basis of mastering the independent formula. With the rapid increase in the use of ink for digital inkjet printing in China, the price of domestic ink can also be reduced to 100~200 yuan / kg, and the cost of jet printing will be further reduced.
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< p > before and after treatment progressively improved.
China's traditional printing and dyeing industry has perfect pre and post processing equipment. With the wide application of information technology in this field and the improvement of processing efficiency, the level of pre and post-processing equipment matching with the new generation high-speed belt type digital inkjet printer has been gradually improved.
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< p > < strong > supporting policies are in line with the supporting direction of China's industrial policy, < /strong > /p >
< p > digital inkjet > a href= "//www.sjfzxm.com/news/index_f.asp" > printing < /a > is one of the key supporting industries in China's future development. "Digital jet printing technology promotion project" is one of the key projects for the sustainable development of China's textile industry in the next ten years.
Digital inkjet printing technology is an advanced manufacturing and automation technology supported by the national "863" plan.
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